Matthew Hilton

The extensive McQueen range has a cast iron leg. In the design and development of this component we exploited the knowledge and skills of an excellent metal casting company in Portugal. The process used is known as Sand Casting, it is a well established and elemental, almost primal process. Every leg made comes from it's own mould, used only once to produce a single leg. An original perfect model of the legs is produced and this is embedded in a fine sand. The original model is removed and holes and channels are cut into the sand to allow the glowing red moulten metal to be poured, sparking hot into the space left by the model.

Earlier in the design process, following sketching and CAD work, the first physical models were made from cardboard. This enabled us to get a more accurate understanding of the form and the balance of the leg than was possible with the computer virtual model.  One of our concerns was getting the visual weight and balance of the leg correct when mounted on all the various pieces in the McQueen range with pieces of such varying size and mass this was quite a challenge.

After a trial casting in iron we got a very good idea of final form, and a real sense of the weight and balance.
We encountered some technical problems with initial castings, but once these were solved production began.

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Hal is the Coffee Table we launched at the London Design Festival in September 2011, it is made from 12mm thick solid Corian with a tempered glass top.
The design came about through experiments with tesselating and slotting together simple hexagonal and octagonal shapes. 
We had a series of 1:5 scale shapes laser-cut from acrylic sheet.

The transition from scale model to a full size can sometimes be an unexpected and not altogether positive one, in order to get a feel for the object in real size and minimise waste we often make a full size mock up from less valuable materials. The images below show the full size plywood model in our studio.

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Our website and identity, which have recently been nominated for the Design Museum's Design Of The Year Award in the Graphics category, were designed by Spin.
Here's some photos of their studio. In the early days of Matthew Hilton Limited we shared part of their studio (pretty much exactly where the table football is!). For further reading on graphic design studios you should see their book, Studio Culture.

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I have visited hundreds of different furniture factories around the world, and however highly crafted and beautiful the pieces produced there are, the furniture they use themselves is often not of similar standard, these places are after all tough working environments. The furniture the crafts people use themselves often displays a fabulous inventiveness and appropriation of things found around the factory. The 'high chair' was seen in Slovenia.

De La Espada have just invested heavily in a very advanced CNC routing machine. While the operator is setting the machine up or watching over it as it performs it's complicated cutting manoeuvers, he sits on this beautiful stool constructed from components and off cuts found around the factory.

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Tom design in Turin put on a lovely exhibition of my work. I gave a presentation at an evening event with drinks then we were invited to a typical and very good Piedmontese dinner.

The fabulous Lingotto built between 1916 and 1923 as a huge automobile factory, constructed by Fiat. The building was at that time, the largest car factory in the world. The internal spiralling ramps are very elegant concrete constructions.

A modern production line that started on the ground floor with raw materials and ending in an incredible banked roof top test track, the building contributed hugely to Fiat's growth during the 20 century.

The National Cinema Museum of turin is located inside the Mole Antonelliana a bizarre tower and huge domed structure originally built as a synagogue and left empty for many decades the building is now the symbol of the City of Torino. This photo is taken from the top external viewing platform.

The lift to the top external viewing platform is via a glass elevator, rising on slim steel cables like magic through the centre of this vast domed space, it is just like riding with Charlie through the chocolate factory.

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I was invited recently by the Mihai Gurei and Claudia Chirilescu who own and run Intro to give a talk at a conference they organised with Constantin Goagea of Zepplin Magazine in Bucharest. We all then went on a road trip to Maramures, an area in the North west corner of the country next to the border of Hungary and Ukraine.

Some of the most beautiful country in the Balkan area, low rolling mountains, forested slopes covered with giant Beech and Pine trees. This is an area of agriculture and forestry and some tourism but it also seems to have been left untouched for 30 or 40 years, it is really like stepping back a little in time.

There are fascinating wood houses here constructed from giant slabs of solid timber laid edge to edge on top of each other and with a type of massive dovetail joint at the corners. They have a feel of Japanese houses and are built more like boats than living quarters.

The incredible Barsana Monastary, entirely constructed from solid massive timber. Built on the side of the valley, we visited early on a cold misty Sunday morning as people slowly gathered for morning Mass, it was moving and very beautiful.

There is a small private Museum run by the Pipas family in Tisa, this is Mrs Pipas who is one of the most impassioned people I have ever had the pleasure of watching and listening talk about their life of art, craft and collecting. The family were friends with many of Romania's most succesfull modern artists who often stayed at their little farm.
The collection grew through gifts from these friends as well as purchases. Mr and Mrs Pipas and the family are well known and have been approached by museums in Bucharest to move the collection to the capital, all requests so far refused, the family believe it should stay where it is and be accessible to the people of the village.

The wood carver lives in a typical wooden house in Sacele with his mother and father, they have lived there all their lives. Mother cooks, looks after the house and her family and spins wool, father works with his son in the yard making things from wood. They have a well for water and an outside bread oven. The yard of the house is full of farm implements and mud, we were plied with strong alcohol and a cheese snack like a little parcel of melted cheese inside crisp fried pastry.

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Below is an interview filmed by Juriaan Booij. Part filmed in the Matthew Hilton Studio, and part on the beaches of Dungeness.

Music is by Andrew Simms and sound is by James Benson.

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Wandering around the streets in the old part of Porto I spotted an old door where a map had been drawn to help direct someone at some time in the past. The Google one isn't as evocative or attractive, but perhaps easier to use?

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The older part of Porto just North of the River Duoro is a maze of small streets with granite block roads and buildings, it has the crumbling beauty of Venice.  Washing hanging off balconies, graffiti and flaking paintwork. It is poor but beautiful. 

There are massive five or six storey stone built houses and apartment blocks leaning into the middle of the road with shops, restaurants and cafe's at street level. Children play, people discuss and gossip, men and women hurry off to work. These are not the streets of many European cities, there is no Starbucks, no Gap, time stopped here thirty years ago.

In amongst this rich street life are some fabulous shops, a vegetable store in the meter wide hallway into a house.

A shop selling materials for maintenance and renovation of the goldwork inside churches.

This is a hardware store where every little thing they sell is wrapped in thick brown paper, tied up with string with a sample on the front and placed in neat ordered stacks on solid wood shelves. When I asked to see a couple of these brass handles the owner climbed his wood ladder, carefully got the beautiful brown paper parcels down, slowly untied the string and removed one piece from each pack, he placed the articles in a neat line on top of his clean countertop, stood back and smiled. That is a shopping experience not to forget. The shop has been in his family since 1876, it is not polished and chic, it isn't stylish, but it is so fantastic, run by a man who cares, is passionate and relishes the enjoyment of his customers in his shop.

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I travelled to Portugal recently to take the photographs of pieces we launched in Milan this April. I photographed Hal, Welles, McQueen, Orson and others in a factory and whilst doing that I tried making sculpture with the Light table bases which were stacked around waiting for finishing.

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Below are a couple of videos of Different Trains in action.

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Examining the first prototype of the Kimble Windsor chair.

The prototypes travelled in disguise on their journey back to London.

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Church of our Lady Grace in central Porto with Azulejo, a tiled wall, incredible.

There are some really beautiful painted tiles on walls of buildings in Portugal. The term for this method of decorating walls and floors is Azulejo.

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Colombo chair being made in Portugal. Most of the pieces we make are produced using a very exciting and interesting blend of technical advanced CNC controlled machinery and highly skilled hand assembly and finishing. 

Components are machined on the Homag CNC five axis machine. Every stage needs the intelligence and experience of years of working and manipulating solid timbers.

Sr. Vidal knows all there is to know about making wood furniture.

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